VM-68 Hammer Seal Reproduction (Urethane) + DIY Mold Option

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  • Iseeo_0you
    Rockin and Cockin
    • Mar 2026
    • 99
    • The Land Of Worr

    #1

    VM-68 Hammer Seal Reproduction (Urethane) + DIY Mold Option

    Hey all,

    I’ve been working on a few small reproduction projects lately — currently also developing a replacement WGP Select Fire switch — and wanted to share another one that might be useful to the VM-68 crowd.

    I’ve been recreating the original hammer seal for the VM-68, since as most of you know, the factory part isn’t a standard O-ring and can be a pain to replace properly.

    Using measurements from original parts and the Paint Magazine teardown, I modeled a flat urethane seal that matches the original geometry:
    • Flat-sided (not a round O-ring)
    • Sized to fit the hammer groove correctly
    • Designed to install with proper stretch and seal against the body tube

    Instead of die-cutting from sheet (which is what most replacements have been), I’m making these using a mold process so they behave closer to the original molded parts.

    Material:
    • Urethane (targeting ~90A durometer)
    • Slight edge radius to reduce wear and drag
    • Designed to seal without excessive friction

    What I’m offering:
    1. Finished hammer seals
      Ready-to-install replacements for VM-68 rebuilds
    2. DIY mold kits
      For anyone who wants to cast their own:
      • Mold designed specifically for this part
      • Works with common urethane casting materials
      • Lets you make batches as needed

    The goal here isn’t just to sell parts, but to make sure these markers stay serviceable long-term. The hammer seal is one of the few non-standard pieces that tends to hold people up.

    I’ve test-fit the design against known hammer dimensions (0.73" tip OD, 0.072" groove width, etc.), and it should be very close to the original function-wise.

    I’d also really appreciate hearing from anyone willing to help test these (I'll send you some free)— I don’t currently own a VM-68 myself, so real-world feedback would be extremely helpful before I finalize anything.

    If there’s interest, I’ll post some test results and photos once I’ve run a few batches.Click image for larger version

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    Last edited by Iseeo_0you; 04-14-2026, 10:40 PM.
  • RichM
    Bunker Buster
    • Feb 2021
    • 150
    • Vancouver, Canada

    #2
    Looking forward to seeing your results, have a couple of VMs and would be nice to have a source for hammer orings.

    Comment

    • Iseeo_0you
      Rockin and Cockin
      • Mar 2026
      • 99
      • The Land Of Worr

      #3
      Quick update:

      Added the VM-68 ball detent to the mold per user feedback on Reddit. Finalized the design, and should be sending out for the first mold within the next week. Click image for larger version  Name:	Screenshot_20260423_222916.png Views:	0 Size:	570.4 KB ID:	827905

      Still need a few people who want some O-rings and detents to test out. I'll ship them to you at no cost if interested.

      Comment


      • RichM
        RichM commented
        Editing a comment
        I have a spare hammer so I would be happy to test hammer orings.
    • Chaos
      I'm Comin' To Getcha
      • Jul 2020
      • 849

      #4
      Ok the members of the VM Empire on Facebook are gonna love this

      Comment


      • Iseeo_0you
        Iseeo_0you commented
        Editing a comment
        I have yet to post anything there. Or any of the Autococker groups for the membrane switches lol.

      • Chaos
        Chaos commented
        Editing a comment
        I'm sure one of the members already has 😉 lol
    • Kit352
      Bunker Buster
      • Feb 2025
      • 406
      • Central mass

      #5
      I can test out some detents. I use mine vm68 in games fairly regularly and I have multiple configurations is stock feed elbow and proteam elbow and different bolts.
      Can't help you with the hammer orings though. Mine are still useable and I'm not touching them lol

      Comment


      • Iseeo_0you
        Iseeo_0you commented
        Editing a comment
        😂 I do not blame you sir. Alright, I'll pm you once I get the mold in and batch up a few.
    • Giuseppe
      Back in the Woods
      • Jul 2020
      • 4

      #6
      I'd love to test some out for you. I've got an EXC-68, which was my primary marker well into the 2010's, until the last of my hammer seals gave out. I've also got a standard VM and a CAR68 that are both unusable at the moment for the same reason. I plan on playing in a scenario event in June, and will also be able to try the seals out at a local field. Thank you for working this project for all of us die hard VM-68 fans!

      Comment

      • Swedgin!!
        Simple Space Monkey
        • Jul 2023
        • 892
        • 21.3330° N, 157.6976° W

        #7
        Bump. Has these been tested in the field yet?
        Leave Feedback if you wants. https://www.mcarterbrown.com/forum/b...edgin-feedback

        Comment


        • Iseeo_0you
          Iseeo_0you commented
          Editing a comment
          Unfortunately I haven't even begun fielding functioning prototypes of the hammer seal as of yet. I was looking into making molds in metal to test fitment , but at $120-$150 a pop mistakes are expensive and there is no guarantee measurements from offline are correct. That also makes getting molds in the hands of owners prohibitively expensive. I ordered a sla 3d printer so I can create my own rough molds and have testers confirm rough fitment, and I can tweak it as necessary before moving forward. I'm currently looking into having them made in a professional manner once fitment is confirmed. I could have the magic fingers detents and molds within a week or two but i figured there is less demand for it with them being available on ebay now.
      Working...