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Old 09-17-2013, 06:31 PM   #11 (permalink)
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Depending on what you have available I would use TIG or 110v MIG. Personally I like MIG; I would use a thin wire, non-flux core with your standard argon shield. It would be easy with flux-core too, maybe just harder to do it cleanly.

When I tried friction welding it never turned out as clean as I wanted it to be; not sure why.
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Old 09-17-2013, 06:39 PM   #12 (permalink)
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You need heavy fixturing and a lot of torque, plus the ability to apply enough force.

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Old 09-17-2013, 07:10 PM   #13 (permalink)
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I do a lot of welding. if it were me and I was trying to do it as easy as possible, I would mig it. gas shielded non flux core as previously mentioned. If I wanted it to be super bitchin', I would tig it and if that were the case, I would probably have made out of tube to add to the super bitchin' factor. It sounds like you will be Oxy Acy welding it, which will prove to be the most difficult process. Get yourself a 00 size tip if you are wanting to have good success. Flux is your friend with this process and there are a number of filler materials available that will suit your need. Yes, even the coat hanger mentioned earlier, just make sure you sand the coating off.
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Old 09-17-2013, 07:22 PM   #14 (permalink)
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Look up friction welding...

http://www.youtube.com/watch?v=5JbnDXw-0pM

Ty
Friction welding is awesome. If it's good enough for class 8 axles then it's good enough for RC.*

*Please do not substitute my rantings for sound engineering advice.
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Old 09-17-2013, 07:23 PM   #15 (permalink)
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Look up friction welding...

Ty
I've actually seen this before, but it is definitely not even close to an option for me. I do find it to be an extremely cool method, though.
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Old 09-17-2013, 07:26 PM   #16 (permalink)
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Friction welding is awesome. If it's good enough for class 8 axles then it's good enough for RC.*

*Please do not substitute my rantings for sound engineering advice.
You, sir, have just been signature quoted. Found that one pretty funny.
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Old 09-17-2013, 07:30 PM   #17 (permalink)
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Thought you all might appreciate the video.

If you had the facilities, you could do friction welding. I am tempted to try it with my HF mini mill, just to see if I can get it to work.



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Old 09-17-2013, 08:35 PM   #18 (permalink)
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Old 09-17-2013, 08:39 PM   #19 (permalink)
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go to.a.welding shop.and get silver.solder and flux.

that will do it for.you. i use it once in a while. just dont get sloppy. tough as hell to take it off again
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Old 09-17-2013, 09:47 PM   #20 (permalink)
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I would choose to TIG weld that cage together, TIG excels at thin materials. A MIG is a molten squirt gun so you likely wont get as nice looking weld with it, hell you could even burn some Stick into it but I bet the "micro welding" place OP mentioned would do it with a TIG.

Consider spending some time building a jig to hold everything together while you weld it, the firmer the better.
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